PROBLEM:
Cousins Properties faced a logistical and engineering challenge in their 20-story office building. A critical 500-ton, 30,000-pound water cooled chiller needed removal and replacement, an operation that demanded precision heavy equipment rigging and equipment hauling in a dense urban environment. The task was complicated by the need to remove precast panels with varying elevation changes and to execute the project within the limited time frame of a 3-day weekend. The degraded condition of lift eyes on precast panels further intensified the challenge, requiring a custom crane solution. Big Iron International was engaged for their expertise in custom metal fabrication, equipment logistics, and project management capabilities.
SOLUTION:
Big Iron International engineered a full-service approach to address each aspect of the complex project. We conducted a thorough assessment of the site and designed a custom lifting plate to handle the precarious precast panels. This display of custom metal fabrication expertise was critical in safely removing the panels and ensuring the integrity of the building’s structure.
The project unfolded in phases, starting with the demolition of existing piping and the strategic removal of precast panels. Big Iron’s adept crane services were pivotal in the meticulous removal of the old chiller and the precise placement of the new system. Throughout the process, Big Iron managed the equipment transportation and equipment hauling, showcasing our capacity for handling high-stakes logistics with finesse.
The installation of the new chiller and corresponding piping was synchronized with the structural requirements of the building, ensuring minimal disruption to the property’s operations. The project's success hinged on Big Iron's integrated crane services – from planning and demolition to rigging, hauling, and final installation.
SUCCESS:
The conclusion of the project was marked by a seamless replacement of the chiller system, with all precast panels restored, caulked, and sealed as per the original aesthetics of the building. Big Iron’s ability to fabricate specialized lifting solutions and manage a complex operation within a tight schedule resulted in high client satisfaction.
The Cousins Properties office building project showcases Big Iron International’s unique capability to deliver turnkey crane solutions in equipment logistics and heavy equipment rigging. With the project completed efficiently, safely, and within the constraints of the deadline, Big Iron reinforced our reputation as a leader in the industry, capable of overcoming substantial logistical and technical challenges with unparalleled expertise.